Last Modified: 11-29-2007 1.6 J
Service Category: Engine/Hybrid System Section: Engine Control
Model Year: 2008 Model: Sequoia Doc ID: RM0000030MH00JX
Title: 3UR-FE ENGINE CONTROL: SFI SYSTEM: DESCRIPTION (2008 Sequoia)

Fuel Pump Control Circuit

DESCRIPTION

The fuel pump circuit consists of the ECM, fuel pump and fuel pump ECU (which operates the fuel pump). Based on the engine output, the ECM determines the fuel pump speed. The speed is then converted to a duty signal and sent to the fuel pump ECU. Based on the signal sent from the ECM, the fuel pump ECU adjusts the fuel pump operation speed between 3 settings.

WIRING DIAGRAM



INSPECTION PROCEDURE

This troubleshooting procedure is based on the premise that the engine is started. If the engine is not started, proceed to the Problem Symptoms Table 3UR-FE ENGINE CONTROL: SFI SYSTEM: PROBLEM SYMPTOMS TABLE (2008 Sequoia) .

PROCEDURE

1.

PERFORM ACTIVE TEST USING TECHSTREAM (FUEL PUMP)

(a) Connect the Techstream to the DLC3.

(b) Turn the ignition switch to ON.

(c) Turn the Techstream on.

(d) Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Fuel Pump / Speed.

(e) Check whether operating sounds can be heard while operating the relay using the Techstream.

OK:

Operating sounds can be heard from relay.

OK

2.

CHECK HARNESS AND CONNECTOR (FUEL PUMP ECU - ECM AND BODY GROUND)



(a) Disconnect the fuel pump ECU connector.

(b) Disconnect the ECM connector.

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

O35-1 (FPC) - A27-52 (FPC)

Always

Below 1 Ω

O35-2 (DI) - A27-18 (DI)

Always

Below 1 Ω

O35-3 (E) - Body ground

Always

Below 1 Ω

O35-1 (FPC) or A27-52 (FPC) - Body ground

Always

10 kΩ or more

O35-2 (DI) or A27-18 (DI) - Body ground

Always

10 kΩ or more

OK

3.

INSPECT FUEL PUMP ECU (FPC SIGNAL)



(a) Disconnect the fuel pump ECU connector.

(b) Crank the engine.

(c) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Tester Connection

Condition

Specified Condition

O35-1 (FPC) - O35-3 (E)

Engine cranking

2.8 V or higher

OK

5.

INSPECT CIRCUIT OPENING RELAY (C/OPN)



(a) Remove the circuit opening relay (C/OPN) from the engine room relay block.

(b) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

3 - 5

When no battery voltage applied to terminals 1 and 2

10 kΩ or higher

3 - 5

When battery voltage applied to terminals 1 and 2

Below 1 Ω

OK

6.

INSPECT CIRCUIT OPENING RELAY (POWER SOURCE VOLTAGE)



(a) Remove the circuit opening relay (C/OPN) from the engine room relay block.

(b) Turn the ignition switch to ON.

(c) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Tester Connection

Switch Condition

Specified Condition

C/OPN relay (2) - Body ground

Ignition switch ON

11 to 14 V

C/OPN relay (5) - Body ground

Ignition switch ON

11 to 14 V

OK

7.

CHECK HARNESS AND CONNECTOR (CIRCUIT OPENING RELAY - ECM AND FUEL PUMP ECU)



(a) Remove the circuit opening relay (C/OPN) from the engine room relay block.

(b) Disconnect the ECM connector.

(c) Disconnect the fuel pump ECU connector.

(d) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

C/OPN relay (1) - A27-48 (FC)

Always

Below 1 Ω

C/OPN relay (3) - O35-4 (+B)

Always

Below 1 Ω

C/OPN relay (1) or A27-48 (FC) - Body ground

Always

10 kΩ or higher

C/OPN relay (3) or O35-4 (+B) - Body ground

Always

10 kΩ or higher

OK

8.

CHECK HARNESS AND CONNECTOR (FUEL PUMP - FUEL PUMP ECU)



(a) Disconnect the fuel pump connector.

(b) Disconnect the fuel pump ECU connector.

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

Q1-4 (B2) - O36-1 (FP)

Always

Below 1 Ω

Q1-5 (E2) - O36-2 (FP-)

Always

Below 1 Ω

Q1-4 (B2) or O36-1 (FP) - Body ground

Always

10 kΩ or higher

Q1-5 (E2) or O36-2 (FP-) - Body ground

Always

10 kΩ or higher

OK

9.

INSPECT FUEL PUMP

(a) Inspect the fuel pump 3UR-FE FUEL: FUEL PUMP: INSPECTION (2008 Sequoia) .

OK

10.

CHECK HARNESS AND CONNECTOR (FUEL PUMP ECU - ECM AND BODY GROUND)



(a) Disconnect the fuel pump ECU connector.

(b) Disconnect the ECM connector.

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

O35-1 (FPC) - A27-52 (FPC)

Always

Below 1 Ω

O35-2 (DI) - A27-18 (DI)

Always

Below 1 Ω

O35-3 (E) - Body ground

Always

Below 1 Ω

O35-1 (FPC) or A27-52 (FPC) - Body ground

Always

10 kΩ or more

O35-2 (DI) or A27-18 (DI) - Body ground

Always

10 kΩ or more

OK

11.

INSPECT FUEL PUMP ECU (FPC SIGNAL)



(a) Disconnect the fuel pump ECU connector.

(b) Crank the engine.

(c) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Tester Connection

Condition

Specified Condition

O35-1 (FPC) - O35-3 (E)

Engine cranking

2.8 V or higher

OK

13.

CHECK HARNESS AND CONNECTOR (CIRCUIT OPENING RELAY - FUEL PUMP RELAY AND IGN FUSE)



(a) Remove the circuit opening relay (C/OPN) from the engine room relay block.

(b) Remove the fuel pump relay (F/PMP) from the engine room relay block.

(c) Remove the IGN fuse from the engine room relay block.

(d) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

C/OPN relay (2) - IGN fuse (2)

Always

Below 1 Ω

C/OPN relay (5) - F/PMP relay (3)

Always

Below 1 Ω

C/OPN relay (2) or IGN fuse (2) - Body ground

Always

10 kΩ or more

C/OPN relay (5) or F/PMP relay (3) - Body ground

Always

10 kΩ or more

OK

14.

INSPECT FUEL PUMP RELAY (F/PMP)



(a) Remove the fuel pump relay (F/PMP) from the engine room relay block.

(b) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

3 - 5

When no battery voltage applied to terminals 1 and 2

10 kΩ or higher

3 - 5

When battery voltage applied to terminals 1 and 2

Below 1 Ω

OK

15.

CHECK HARNESS AND CONNECTOR (FUEL PUMP RELAY - INTEGRATION RELAY, BATTERY AND BODY GROUND)



(a) Remove the IGN fuse from the engine room relay block.

(b) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

IGN fuse

Always

Below 1 Ω

(c) Reinstall the IGN fuse.

(d) Remove the fuel pump relay (F/PMP) from the engine room relay block.

(e) Remove the integration relay from the engine room relay block.

(f) Disconnect the 1B integration relay connector.

(g) Disconnect the cable from the battery positive (+) terminal.

(h) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

F/PMP relay (1) - 1B-4

Always

Below 1 Ω

F/PMP relay (5) - Positive (+) battery cable

Always

Below 1 Ω

F/PMP relay (2) - Body ground

Always

Below 1 Ω

F/PMP relay (1) or 1B-4 - Body ground

Always

10 kΩ or higher

F/PMP relay (5) or Positive (+) battery cable - Body ground

Always

10 kΩ or higher

OK